Showing posts with label Chromalox. Show all posts
Showing posts with label Chromalox. Show all posts

Wednesday, June 9, 2021

Q'Mark In Floor Unit Heater Model THX

 Q'Mark THX in floor convector Heater from Marley

In-Floor Convector - THX™ Series

For Information Contact Anderson-Bolds HERE!

THE OUT-OF-SIGHT, OUT-OF-MIND, UL LISTED IN-FLOOR PERIMETER TRENCH HEATER
THX™ zero vertical profile eliminates visual disruptions while preserving the building’s heat envelope and amplifying building aesthetics. Maximize building comfort and reclaim floor space with the most compact, in-floor convector on the market today.

Brought to you by Marley Engineered Products—a trusted leader in comfort solutions—THX™ is designed with durability in mind to withstand daily cleaning, water and debris. 

IDEAL SPACES | 
      Conference rooms, Hallways, Lobbies & Offices

Convector Heater for In-Floor Installations
Q'Mark / Marley






PRODUCT INNOVATIONS AND KEY FEATURES |

      Maximize Building Comfort
      THX™ directly addresses the building's need for supplemental heat against the curtain walls and glazing, while fully integrating with the architects' designed interior spaces. Whether you are starting a new building project or adding to an existing spec, count on the THX™ to deliver desired performance through unique features and flexible installation options. From design to installation and servicing, the THX™ is built to be quickly, easily installed and maintained in order to provide the superior comfort solutions your client demands.

      Product Innovations

  • Maintain the building’s heat envelope
  • UL listed out-of-the-box with sealed j-boxes
  • Maximum performance but hidden

      Key Features

  • Easy extensibility
  • Easy mounting
  • Easy installation & maintenance
  • Invisible heat source
  • Rated for high traffic areas

TECHNICAL SPECIFICATIONS |
      Grille Colors

      White, Aluminum & Black

      Grille Types

      Flush or Surface

      Cabinet/Enclosure

  • 16-gauge galvanneal steel enclosure
  • 1/2" and 3/4" electrical knockouts on each end, side and bottom

      Size

  • Low profile 6 1/3" wide by 7 7/8" deep
  • Available in lengths 2' to 5'
  • Standard unit connection kit for lengths beyond 5 ft.

      Heating Volume & Outputs

  • Single phase, 208V, 240V and 277V models available
  • 188 or 250 watts per foot

      Heating Elements

  • Nickle-Chromium wire heating element encased in steel sheath with aluminum fins (standard)
  • Stainless steel heating element with aluminum fins (optional)

      Wiring & Electrical

  • UL Listed with sealed junction boxes
  • All controls included in unit so no need for additional control boxes
  • End connection points and wire-way
  • Dual safety limit chain with both manual and automatic reset

      Water & Debris Management

  • Debris catch screen included
  • UL Listed for water management
  • Elements and connection points are raised off the floor

      Optional Built-In Controls

  • On/Off Switch: for easy and safe servicing
  • Power Relay: for BMS connections
  • Transformer Relay: for remote wall thermostat


THXQ 02188 - 2Ft, 188 watts/Ft., 376 watts, 208, 240, 277 voltages, 30 pounds

THXQ 02250 - 2Ft, 250 watts/Ft., 500 watts, 208, 240, 277 voltages, 30 pounds

THXQ 03188 - 3Ft, 188 watts/Ft., 564 watts, 208, 240, 277 voltages, 40 pounds

THXQ 03250 - 3Ft, 250 watts/Ft., 750 watts, 208, 240, 277 voltages, 40 pounds

THXQ 04188 - 4Ft, 188 watts/Ft., 752 watts, 208, 240, 277 voltages, 52 pounds

THXQ 04250 - 4Ft, 250 watts/Ft., 1000 watts, 208, 240, 277 voltages, 52 pounds

THXQ 05188 - 5Ft, 188 watts/Ft., 940 watts, 208, 240, 277 voltages, 60 pounds

THXQ 05250 - 5Ft, 250 watts/Ft., 1250 watts, 208, 240, 277 voltages, 60 pounds


email to:  qmark@anderson-bolds.com


Anderson-Bolds
216-360-9800
www.anderson-bolds.com

Monday, May 31, 2021

Q'Mark MUH Pro Series Unit Heater

 The New MUH Pro Series Heater from Q'Mark and Anderson-Bolds

Call for information ~ 216-360-9800
or contact us HERE!

MUH Pro Series from Q'Mark /Marley











Introducing the MUH PRO Series Unit Heaters. The same great MUH you rely on everyday but now with added safety and control. The new MUH PRO series cones standard with:      

  • A disconnect s witch to make maintenance a safe and easy process
  • A 24VAC transformer for safer control as well as future proofing in case a low voltage digital thermostat is desired in the future
  • A built in single stage thermostat which gives basic control right out of the box

Benefits of the MUH PRO :

  • Safety: The integrated disconnect switch and low voltage transformer add additional safety to the base MUH lineup. The disconnect switch gives peace of mind to the maintenance worker because the disconnect switch will cutoff incoming power to the unit so it can be easily repaired. The low voltage transformer no longer requires you to work with line voltage control for easy and safer control

  • ​Better Lead Times: The MUH PRO series heater will be a stock roduct so they will have the same lead times as the base MUH models we have today meaning no long wait for configured units!

  • Better Pricing: Enjoy the benefits of the three added accessories without the full cost of a similar configured style unit

  • Easy Setup: All of the accessories are installed in the factory so once the product reaches your door it just needs to be wired then set via the built in thermostat and you are good to go

  • Easily Stocked: With all the features and product built as a stock it is easy to keep on the shelves of distributors so you can get the product right when you need it


MUH0381-PRO6853601738182081314.52435027
MUH0581-PRO6853601738252081-35242435027
MUH078-PRO6853601738322081-37.5362465038
MUH108-PRO6853601738492081-310482465038
MUH0321-PRO685360173856208/2401311.0/12.52435027
MUH0521-PRO685360173863208/2401-3518.0/21.02435027
MUH072-PRO685360173870208/2401-37.527.0/31.32465038
MUH102-PRO685360173887208/2401-31036.0/42.02465038
MUH0341-PRO685360173894480333.62435027
MUH0541-PRO6853601739004803562435027
MUH074-PRO68536017391748037.592465038
MUH104-PRO685360173924480310.0122465038


Click HERE for the MUH Instruction Manual.

Call for info or email to find a distributor in Ohio.

216-360-9800

qmark@anderson-bolds.com

Wednesday, April 28, 2021

Watlow Power Series Controllers

 Watlow SCR Power Controllers from Anderson-Bolds

For a Quote Please use our Watlow Parts Form, HERE!

Watlow has manufactured solid state power controllers for over forty years. Watlow's POWER SERIES™ is a microprocessor-based product that features application flexibility unmatched by any other silicon controlled rectifier (SCR) power and solid state controller on the market today.

Watlow's POWER SERIES solid state controllers include single- and three-phase models from 65 to 250 amperes. Field configurable phase-angle or zero-cross firing improves application flexibility on-site where needed.

50/60Hz independent operation allows utilization almost everywhere in the world without special calibration considerations. Serial communication via Modbus® RTU allows setup and monitoring of load status from a computer station or control room.

On-board semiconductor fusing improves reliability by protecting the SCRs from heater short circuits. Plus, on-board heater bakeout and control diagnostics can help eliminate initial start up problems. All these benefits are in a touch-safe package that can be quickly and easily mounted in a control cabinet.

Watlow's POWER SERIES solid state controllers are UL® listed and C-UL® recognized, ensuring that they meet world safety and operational standards.

Watlow PC Power Controller SCR











Part numbers - Not Fan Cooled

Watlow PC10-N20A-0000

100 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-N20B-0000

100 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-N20C-0000

100 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-N20A-0000

80 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-N20B-0000

80 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Watlow PC20-N20C-0000

80 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-N20A-0000

65 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-N20B-0000

65 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-N20C-0000

65 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 ------

 Watlow PC10-N25A-0000

140 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-N25B-0000

140 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-N25C-0000

140 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-N25A-0000

105 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-N25B-0000

105 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Watlow PC20-N20C-0000

105 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-N25A-0000

85 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-N25B-0000

85 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-N25C-0000

85 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 ---------

 Watlow PC10-N30A-0000

165 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-N30B-0000

165 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-N30C-0000

165 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-N30A-0000

130 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-N30B-0000

130 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Watlow PC20-N30C-0000

130 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-N30A-0000

105 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-N30B-0000

105 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-N30C-0000

105 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 ---------


Watlow PC11-N20A-1000

100 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications

Watlow PC11-N20B-1000

100 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC11-N20C-1000

100 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications 


Watlow PC21-N20A-1000

80 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC21-N20B-1000

80 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC21-N20C-1000

80 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 

Watlow PC31-N20A-1000

65 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC31-N20B-1000

65 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC31-N20C-1000

65 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 ------

Watlow  PC11-N25A-1000

140 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC11-N25B-1000

140 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC11-N25C-1000

140 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications 


Watlow PC21-N25A-1000

105 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC21-N25B-1000

105 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC21-N20C-1000

105 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 

Watlow PC31-N25A-1000

85 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC31-N25B-1000

85 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC31-N25C-1000

85 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 ---------

Watlow  PC11-N30A-1000

165 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC11-N30B-1000

165 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC11-N30C-1000

165 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications 


Watlow PC21-N30A-1000

130 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC21-N30B-1000

130 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC21-N30C-1000

130 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 

Watlow PC31-N30A-1000

105 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications 

Watlow PC31-N30B-1000

105 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications 

Watlow PC31-N30C-1000

105 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications 

 

For a Quote Please use our Watlow Parts Form, HERE!

Part numbers - Fan Cooled

 

Watlow PC10-F20A-0000

125 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-F20B-0000

125 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-F20C-0000

125 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-F20A-0000

120 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-F20B-0000

120 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Watlow PC20-F20C-0000

120 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-F20A-0000

90 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-F20B-0000

90 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-F20C-0000

90 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 ------

Watlow  PC10-F25A-0000

200 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-F25B-0000

200 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-F25C-0000

200 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-F25A-0000

160 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-F25B-0000

160 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Watlow PC20-F20C-0000

160 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-F25A-0000

140 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-F25B-0000

140 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-F25C-0000

140 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 ---------

 Watlow PC10-F30A-0000

250 AMP, 1 PHASE, 24 TO 120V

Watlow PC10-F30B-0000

250 AMP, 1 PHASE, 200 TO 480V

Watlow PC10-F30C-0000

250 AMP, 1 PHASE, 200 TO 600V


Watlow PC20-F30A-0000

185 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Watlow PC20-F30B-0000

185 AMP, 3 PHASE, 2-LEG, 200 TO 480V

PC20-F30C-0000

185 AMP, 3 PHASE, 2-LEG, 200 TO 600V

 

Watlow PC30-F30A-0000

155 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Watlow PC30-F30B-0000

155 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Watlow PC30-F30C-0000

155 AMP, 3 PHASE, 3-LEG, 200 TO 600V

 --------

Watlow PC11-F20A-1000

125 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC11-F20B-1000

125 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC11-F20C-1000

125 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications  


Watlow PC21-F20A-1000

120 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC21-F20B-1000

120 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC21-F20C-1000

120 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications  

 

Watlow PC31-F20A-1000

90 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC31-F20B-1000

90 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC31-F20C-1000

90 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications  

 ------

Watlow  PC11-F25A-1000

200 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC11-F25B-1000

200 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC11-F25C-1000

200 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications  


Watlow PC20-F25A-1000

160 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC21-F25B-1000

160 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC21-F20C-1000

160 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications  

 

Watlow PC31-F25A-1000

140 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC31-F25B-1000

140 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC31-F25C-1000

140 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications  

 ---------

Watlow PC11-F30A-1000

250 AMP, 1 PHASE, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC11-F30B-1000

250 AMP, 1 PHASE, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC11-F30C-1000

250 AMP, 1 PHASE, 200 TO 600V

Heater Diagnostics and Communications  


Watlow PC21-F30A-1000

185 AMP, 3 PHASE, 2-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC21-F30B-1000

185 AMP, 3 PHASE, 2-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC21-F30C-1000

185 AMP, 3 PHASE, 2-LEG, 200 TO 600V

Heater Diagnostics and Communications  

 

Watlow PC31-F30A-1000

155 AMP, 3 PHASE, 3-LEG, 24 TO 120V

Heater Diagnostics and Communications  

Watlow PC31-F30B-1000

155 AMP, 3 PHASE, 3-LEG, 200 TO 480V

Heater Diagnostics and Communications  

Watlow PC31-F30C-1000

155 AMP, 3 PHASE, 3-LEG, 200 TO 600V

Heater Diagnostics and Communications   

 

For a Quote Please use our Watlow Parts Form, HERE!

 

Anderson-Bolds
216-360-9800

Sunday, December 13, 2020

Watlow PM PLUS™ PID & Integrated Limit Controllers

Watlow PM PLUS controllers from Watlow 
and Anderson-Bolds

Watlow’s PM PLUS™, the enhanced EZ-ZONE® PM, is now more intuitive and features an enhanced interface for easier programming and readability with a SMOOTH-TOUCH™ keypad creating an industry leading user experience. The Watlow PM PLUS is backwards compatible with legacy EZ-ZONE PM controllers but offers many user upgrades including an intuitive menu flow allowing the controller to be easily configured. It also continues to offer the industry leading Bluetooth® connectivity with the EZ-LINK™ mobile app for remote access capability and full descriptions of parameters and error codes. The PM PLUS improves the user experience by reducing the complexity at the front of the control while eliminating the dependency of cables when configuring the product.

Like the original Watlow EZ-ZONE PM, the PM PLUS can be ordered as a PID controller, or an integrated controller with multiple functions combined into one. Now Watlow’s PM PLUS is available through Watlow SELECT®, a program that enables you to quickly identify, configure and receive your thermal products faster and easier than ever before. With SELECT, you use a variety of tools to guide your decision, configure products for an exact fit and quickly receive your order. 


For a Watlow PM-PLUS quote, Please click HERE!

Watlow PM-PLUS Temperature Controller










Features and Benefits 

Intuitive menu flow • Reduces menu structure to a list of lists allowing the controller to be easily configured • Offers easy to read characters and color coding making the display visible from many angles 

SMOOTH TOUCH keypad • Eliminates contamination points on the front of the controller • No mechanical components will wear out • Creates a better seal on front panel • Easy to clean

Bluetooth® compatible with EZ-LINK™ mobile app • Provides full descriptions of parameters and error codes • Allows remote access capabilities without the use of cables or converters • Provides the ability to configure the product and save parameter sets 

Integrated PID and limit controller • Reduces wiring time and termination complexity compared with connecting discrete products • Decreases required panel space • Lowers installation costs • Increases user and equipment safety for over/under temperature conditions 

High amperage power control output • Drives 15 ampere resistive loads directly • Reduces component count • Decreases cost of ownership 

Current monitoring • Detects heater current flow and provides alarm indication of a failed output device or heater load • Drives output on open or shorted heater 

Serial communication capabilities • Provides a wide range of protocol choices including Modbus® RTU, EtherNet/IP™, Modbus® TCP, PROFIBUS DP, DeviceNet™ and J1939 CAN bus • Supports network connectivity to a PC or PLC 

Enhanced control options • Easily handles complex process problems such as ratio, differential, square-root, motorized valve control without slidewire feedback, wet-bulb/dry-bulb, compressor control and peltier loads

Countdown timer option • Provides batch process control • Supports set point change during countdown 10-point linearization curve • Improves sensor accuracy 

EZ-LINK™ mobile application for iPhone® and Android™ • Expedites controller setup with intuitive navigation • Simplifies setting parameters with plain text names and descriptions • Connects quickly and easily via Bluetooth® wireless communications 

Configuration communications with software • Includes Watlow standard bus communications used by COMPOSER® or EZ-ZONE configurator software 

Advanced PID control algorithm • Offers TRU-TUNE®+ adaptive control to provide tighter control for demanding applications • Provides auto-tune for fast, efficient start-up 

Built-in sensor compensation curves • Saves cost of buying compensated sensors • Includes Vaisala RH and altitude (pressure) curves 

Remote set point operation • Supports convenient set point manipulation from a remote device such as a master control or PLC 

Profile capability • Offers pre-programmed process control • Allows ramp/soak programming with 40 total steps 

Retransmit output • Supports industry needs for recording 

Factory Mutual (FM) approved over/under limit with auxiliary outputs • Increases user and equipment safety for over/under temperature conditions 

Memory for saving and restoring parameter settings • Decreases service calls and time down 

Agency approvals: UL® listed, CSA, CE, RoHS, W.E.E.E., FM, SEMI F47-0200, Class 1, Div. 2 rating on selected models • Assures prompt product acceptance • Reduces end product documentation costs

Touch-safe package • Increases safety for installer/operator • Complies with IP2X requirements

Programmable function key • Enables simple, one-touch operation of user-defined, repetitive activities 

Programmable menu system • Reduces setup time and increases operator efficiency 

Three-year warranty • Provides product support and reliability

Watlow PM-PLUS Controller 











For a Watlow PM-PLUS quote, Please click HERE!

Specifications:

Controller • User-selectable heat/cool, on-off, P, PI, PD, PID or alarm action • Auto-tune with TRU-TUNE+ adaptive control algorithm • Control sampling rates: input = 10Hz, outputs = 10Hz 

Profile Ramp/Soak • 4 profiles, 40 total steps • Accuracy (typical): ±30 PPM at 77°F (25°C) +30/-100 PPM at -4 to 149°F (-20 to 65°C) 

Isolated Serial Communications • EIA 232/485, Modbus® RTU • EtherNet/IP™/Modbus® TCP • DeviceNet™ • PROFIBUS DP • SAE J1939 CAN bus 

Wiring Termination—Touch-Safe Terminals • Input, power and controller output terminals are touch safe, removable, 12 to 22 AWG 

Universal Input • Thermocouple, grounded or ungrounded sensors greater than 20MΩ input impedance, 3µA open sensor detection, 2kΩ source resistance max. • RTD 2- or 3-wire, platinum, 100Ω and 1000Ω @ 32°F (0°C) calibration to DIN curve (0.00385 Ω/Ω/°C) • Process, 0-20mA @ 100Ω, or 0-10VDC @ 20kΩ, 0-50mV at 20MΩ, 0-1000Ω potentiometer; scalable; inverse scaling 

Functional Operating Range Type J: -346 to 2192°F (-210 to 1200°C) 

Type K: -454 to 2500°F (-270 to 1371°C) 

Type T: -454 to 750°F (-270 to 400°C) 

Type E: -454 to 1832°F (-270 to 1000°C) 

Type N: -454 to 2372°F (-270 to 1300°C) 

Type C: 32 to 4200°F (0 to 2315°C) 

Type D: 32 to 4200°F (0 to 2315°C) 

Type F: 32 to 2449°F (0 to 1343°C) 

Type R: -58 to 3214°F (-50 to 1767°C) 

Type S: -58 to 3214°F (-50 to 1767°C) 

Type B: 32 to 3300°F (0 to 1816°C) 

RTD (DIN): -328 to 1472°F (-200 to 800°C) Process: -1999 to 9999 units 

Accuracy • Calibration accuracy and sensor conformity: ±0.1% of span, ±1°C @ the calibrated ambient temperature and rated line voltage • Types R, S, B; 0.2% • Type T below -50°C; 0.2% • Calibration ambient temperature @ 77°F ±5°F (25°C ±3°C) • Accuracy span: 1000°F (540°C) min. • Temperature stability: ±0.1°F/°F (±0.1°C/°C) rise in ambient max. 

Thermistor Input • 0 to 40kΩ, 0 to 20kΩ, 0 to 10kΩ, 0 to 5kΩ • 2.252kΩ and 10kΩ base at 77°F (25°C) • Linearization curves built-in

Current Transformer Input • Accepts 0-50mA signal (user-programmable range) • Displayed operating range and resolution can be scaled and are user-programmable 

Digital Inputs (DC Voltage) • Max. input: 36V at 3mA • Logic: min. high state 3V at 0.25mA, max. low state 2V 

Digital Inputs (Dry Contact) • Logic: min. open resistance 10kΩ, max. closed resistance 50Ω • Max. short circuit: 20mA 

2 Digital I/O (ordered with power supply option) • Update rate: 10Hz • Input type: user-selectable, dc voltage or dry contact • Output type: switched dc • Output voltage: 24V • Output 5: 24mA max. or drive one 3-pole DIN-A-MITE® • Output 6: 10mA max. 

Output Hardware • Switched dc: 22 to 32VDC @ 30mA max. per single output and 40mA max. total per paired outputs (1 & 2, 3 & 4) 

• Open collector: 30VDC max. @ 100mA max. 

• SSR, Form A, 24 to 240VAC, 1A at 50°F (10°C) to 0.5A at 149°F (65°C) resistive load, 264VAC max., opto-isolated, without contact suppression, 120/240VAC @ 20VA pilot duty 

• Electromechanical relay, Form A, 24 to 240VAC or 30VDC max., 5A resistive load, 100,000 cycles at rated load, 120/240 @ 125VA or 24VAC @ 25VA pilot duty 

• Electromechanical relay, Form C, 24 to 240VAC or 30VDC max., 5A resistive load, 100,000 cycles at rated load, 120/240 @ 125VA or 24VAC @ 25VA pilot duty 

• NO-ARC relay, Form A, 85 to 264VAC, 15A @ 122°F (50°C), resistive load, no VDC, 2,000,000 cycles at rated load 

• Universal process output: range selectable; 0 to 10VDC ±15mV into a min. 1,000Ω load with 2.5mV nominal resolution; 0 to 20mA ±30μA into max. 800Ω load with 5μA nominal resolution; temperature stability 100ppm/°C

Operator Interface • LCD display • SMOOTH TOUCH keypad • Programmable function key

Line Voltage/Power • High voltage option: 85 to 264VAC, 47 to 63Hz • Low voltage option: 20 to 28VAC, +10/-15%; 50/60Hz, ±5% or 12 to 40VDC • Max. power consumption: 10VA (1/32 and 1/16 DIN); 14VA 

Environment • Operating temperature: 0 to 149°F (-18 to 65°C) • Storage temperature: -40 to 185°F (-40 to 85°C) • Relative humidity: 0 to 90% RH, non-condensing 

Agency Approvals • cULus® UL®/EN/CSA C22.2 No 61010-1 Listed, File E185611 • CSA C22.2 No. 24, File 158031 (1/32 and 1/16 DIN sizes) • IP 67, IP 66 front seal • UL® Type 4X front seal indoor locations • cULus® ANSI/ISA 12.12.01-2012, CSA-C22.2 No. 213-1987, Class 1, Div. 2, Groups A, B, C and D, Temperature Code T4A, File E184390 (optional) • FM Class 3545 (limit controls) • CE, RoHS by design, W.E.E.E. • EtherNet/IP™ and DeviceNet™ ODVA Conformance Tested displays

For a Watlow PM-PLUS quote, Please click HERE!

Anderson-Bolds
Cleveland, Ohio
www.anderson-bolds.com
216-360-9800

Sunday, March 31, 2019

Maximize Electric Heater Performance

Ten Tips to Maximize Heater Performance


Electric Heating elements are very durable and can last a png time with some preventative care for the elements. In the industrial world some heaters are put ito abusive environments so using some of these tis could add life to your electrical heating elements and heaters. 

Contact Anderson-Bolds HERE!


Watlow Firebar Elements

















Many plant engineers do not give much thought to the heaters operating within their processes and applications - unless those heaters fail, require significant maintenance or cause other problems. Unfortunately, heaters play an integral role in many applications. Therefore, heater problems can easily snowball and lead to much larger headaches.

Following a few simple guidelines will not only reduce the likelihood of heater-related issues, but can actually have a significant positive impact on the efficiency of systems and reduce maintenance requirements and costs. Below are 10 ways to maximize a heater's service life and performance.

Tip 1: Guard against heater contamination

Contamination is the most frequent cause of heater failure (see images). As heaters expand and contract during cycling, they often draw in organic or conductive materials. This can lead to an arcing failure between individual heater windings or between heater windings and the electrically grounded outer heater sheath. When allowed to collect at the lead end of a heater, contaminants can also cause electrical shorts between power pins or terminals. Therefore, it is important to keep lubricants, oils, low-temperature tapes or processing materials out of contact with the lead end of the heater. Employing seals will help.

Tip 2: Protect leads and terminations from high temperatures and excessive movement

Standard fiberglass-insulated lead wire may be used in applications with ambient temperatures up to approximately 260°C (500°F). If a lead is exposed to higher temperatures, high-temperature lead wire or ceramic bead insulation should be used. An unheated section of the heater, extending away from the heated region of the system, enables the leads to run at a beneficially cooler temperature.
When heaters are mounted in moving machinery, it is essential to anchor the leads to prevent them from being damaged. A lead protection option should be specified and used for optimum protection against lead damage.

Tip 3: Heater selection and sizing are important

A heater's wattage should be matched as closely as possible to the application's actual load requirements to limit ON/OFF cycling (see tip 6). For fitted-part applications, specify the hole or an alternative application feature size to ensure an optimal fit between the heater and application feature. A tight fit minimizes air gaps and reduces the instances of hot spotting.

Tip 4: Ground the equipment

It is common sense and safe practice to electrically ground all equipment on which the heater is used. Grounding equipment helps protects plant and personnel in the event of an electrical failure in the heating system.

Tip 5: Regulating voltage ensures the rated heater voltage matches voltage supply

It is essential to ensure a heater's rated voltage matches the available voltage supply because wattage increases (or decreases) at the square of the change in voltage applied to a heater. For example, if a heater is rated for 120V/1000W and is connected to a 240V supply, it will generate four times the rated wattage output or 4000W. This will cause a heater to fail relatively quickly and can also cause significant damage the attached equipment.

Tip 6: Prevent excessive heater cycling

Excessive temperature cycling is very detrimental to the life of a heater. The most detrimental is the cycle rate that allows full expansion and contraction of the heater resistance wire at a high rate (30 to 60 seconds' power ON and power OFF). This causes severe stress and oxidation of the resistance wires inside a heater. A bad temperature cycle is typically found when thermostats are used. Thermostats respond slowly to temperature changes and have large switch ON/OFF temperature differentials. An improvement, but a somewhat more expensive solution, is to use ON/OFF or PID controllers with mechanical relays. It is crucial to not switch the frequency or cycle time too rapidly (somewhere between 3 to 10 seconds), because the relay contacts can wear out quickly.
The most effective way to minimize heater element temperature cycling, and the most expensive solution, is to use solid state relays (SSRs) and SCR power controllers coupled to PID temperature controllers. This combination provides the best performance for both your thermal system as well as for the heater itself. Solid state switching devices cycle power to the heater very rapidly (from one second with a SSR, down to milliseconds with phase-angle fired SCRs). This fast-power cycling dramatically reduces heater element wire temperature excursions and substantially extends heater life.

Tip 7: Ensure that the sheath material and watt density ratings are compatible with the material being heated

This is absolutely critical to ensure long heater life and healthy processing equipment. When heating solids, such as metals, the operating temperature and heater-to-part fit drive sheath material and watt density choices. Carbon steels, aluminum, silicone rubber sheath materials are fine for lower temperatures (a few hundred degrees). However, as temperatures increase beyond this point, sheath material choices become limited to galvanized or stainless steels and other higher temperature metal alloys. As temperature also increases, the watt density must decrease accordingly to prevent internal resistance wires from oxidizing quickly and failing prematurely. A good heater-to-part fit ensures proper heat transfer and does not force the resistance wires to overheat.

When heating gases, the operating temperature and flow rates dictate what sheath material and watt density can be used. For example, you can run higher watt densities when heating hydrogen versus nitrogen, but hydrogen requires Alloy 800 sheaths, whereas 304 Stainless Steel will work for many nitrogen applications.
Increasing flow and turbulence across the heater elements means better heat transfer, which raises watt density values. For liquid heating, the prime driver for materials and watt density selection is the fluid material and flow rate. Water can easily handle 42.52 to 70.87W/cm2 (60 to 100W/in2) using a copper sheath, whereas a 50/50-water/glycol mix can only handle 21.26 W/cm2 (30 W/in2) and must use a steel sheath.

Tip 8: Mount immersion tank heaters horizontally near the tank bottom

Heaters should be placed horizontally and near tank bottoms to maximize convective circulation. Vertical mounting is only advisable when limitations, such as space restrictions, prohibit horizontal placement. Regardless of whether a heater is mounted horizontally or vertically, it is essential to place it high enough to avoid any sludge and debris buildup in the bottom of the tank. Likewise, for both mounting methods, the entire heated length of the heater must be immersed at all times - one reason vertical mounting is rarely recommended. It is also important to avoid placing heaters in restricted spaces that limit convective flow and/or where free boiling or steam traps can occur.

Tip 9: Prevent build-up and sludge on the heater elements

Scale, coking and sludge build-up on heater sheaths must be minimized. Any accumulation should be periodically removed or at least minimized, to avoid inhibiting heat transfer to the liquid. Periodic cleaning prevents heater elements being forced to operate at higher temperatures, which can lead to early heater failure. Extreme care should also be taken to avoid getting silicone lubricant on the heated section of a heater. Silicone will prevent the "wetting" of the sheath by the liquid, act as an insulator, and possibly cause the heater to fail.

Tip 10: Ensure proper, tight temperature control and safety limit protection

Matching the appropriate temperature control system to the heater is imperative to strong heater performance and life. Each process application should, at the very least, include a process temperature sensor (to sense the material being heated) and a limit sensor (to sense the heater sheath temperature). The process sensor should be directly immersed into the material to be heated, or snugly inserted into a thermowell inside the fluid itself. For safety reasons, two separate control systems should be used - one for process temperature control and one for high limit control. PID type process temperature controllers offer more stable control and faster response than ON/OFF switching controls or thermostats. The trade off is that PID control is often more expensive than ON/OFF types and not always necessary for applications that do not require highly accurate temperature control.












Anderson-Bolds
216-360-9800

Watlow Heaters and Controls - Process Technology - Chromalox - Process Heat